I. product definition and core functions
Cigarette tape for cigarette machines is a key component for stable cigarette transportation and molding in tobacco machinery. Its core functions include:
- Cigarette rod conveying : Driven by cloth pulley, the cigarette rod is transported at a stable linear speed (such as ZJ19 models up to 8000/minute) to avoid slipping or stagnation.
- Molding control : With the base plate of the bong, the rectangular cut tobacco is compressed into a round cigarette bar to ensure the diameter accuracy of the cigarette (such as 27mm cigarette radius error ≤ 0.1mm).
- Tension adjustment : Maintain the appropriate tension of the roll paper (0.15 ± 0.05 friction coefficient) to prevent "running brand" or paper breaking.
II.material characteristics and process innovation
2.1 Mainstream material selection
Aramid fiber: High-strength aramid yarn such as DuPont Kevlar is used, with elongation at break ≤ 5%, high temperature resistance ≥ 200 ° C, and excellent antistatic performance (volume resistivity ≤ 10 ° Ω · cm).
2.2 Manufacturing process breakthrough
Dynamic balance calibration : 12-point dynamic balance detection, vibration amplitude ≤ 0.02mm, to ensure high-speed operation accuracy. **Glue treatment : Increase the surface roughness of the cloth pulley, increase the friction driving force by 30%, and solve the problem of slipping of the ZJ19 model cloth pulley. **
III. Technical parameters and performance indicators
| Parameter Category | Typical Value | Industry Standard (YC/T 330-2009) |
|---|---|---|
| Air permeability | 8000-12000 m ³/(m ² · h ) | ≥ 6000 |
| Tensile strength | ≥ 4800N/cm | ≥ 4500 |
| Elongation | ≤ 5 % | ≤ 6% |
| Operating temperature range | - 20 ℃~2 20 ℃ | - 10 ℃~200 ℃ |
| Joint strength | ≥ matrix strength 90 % | ≥ 85% |
IV. Industry applications and case studies
4.1 Mainstream model adaptability
PROTOS series ; **ZJ19 cigarette machine ; **Fine cigarette production
4.2 Typical Problem Solutions
Slip phenomenon : The relative sliding between the cloth pulley and the belt of the ZJ19 model causes shutdown. The contact area is increased by embossing treatment, the friction force is increased by 50%, and the annual shutdown time is reduced by 120 hours. **Cloth tape fracture : Using aramid material, the fatigue resistance is increased by 25%, and the service life is significantly extended. **
V. quality control and testing standards
5.1 Key Detection Items
- Dynamic fatigue test : Simulate 1000 hours of continuous operation and detect the change of belt elongation (≤ 1%).
- Adsorption test : Standard test bench to determine adsorption efficiency (≥ 98%).
5.2 Environmental compliance
Recyclable design : The single material structure is convenient for physical recycling, and the collection rate is 85%.
conclusion
As the core consumable of cigarette machine, the technological evolution of cigarette cloth tape has always revolved around the three goals of improving the quality of cigarette sticks, reducing production costs, and meeting environmental protection requirements. From material innovation to process breakthroughs, to the integration of intelligent monitoring systems, this segment is continuing to promote the lean transformation of the tobacco manufacturing industry.
The information in this article is from the Internet, and the data is for reference only.